Home Marketing Industries How Food Packaging Automation is Changing the Way We Eat

How Food Packaging Automation is Changing the Way We Eat

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Food packaging automation is a growing industry that is changing the way we eat. By automating the process of food packaging, food companies are able to reduce their costs and increase their efficiency. This has led to a number of benefits for consumers, including better-tasting food and more variety.

Robots can perform tasks more quickly and without error than humans can, which has made them very attractive to many companies looking to save money on labor costs and increase their efficiency.

The packaging automation market was worth USD 60.34 billion in 2021 and is predicted to be worth USD 94.33 billion by 2027, growing at a 7.81% CAGR during the forecast period (2022-2027).

What is Robotic Packaging

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Robotic packaging is a process that involves the use of robots to perform functions such as bagging, filling, labeling and other tasks that are typically performed by human workers. These robots are made to operate much faster than the human hands and fingers can, which helps companies to save time and money on their labor costs.

How is Packaging Automated

There are a number of ways in which food packaging automation has become increasingly common. For example, there is some degree of automation already involved in the sealing of bagged products.

Some companies have replaced traditional manual bag-sealers with high-speed automated ones. The high-speed part helps to reduce the time and energy expended in the process, while the robotic sealers ensure that the bags are properly sealed every time.

Separately, the food processing and food packaging markets will be worth $14.2 billion and $17.3 billion, respectively, in 2020.

Robotic arms or vacuum packaging can be used to pack ingredients or finished goods into containers. These processes are performed at a much faster pace than traditional methods and can be programmed to include temperature settings that ensure food quality is maintained throughout the process.

Food and Beverage Industry

New equipment is being developed for the food and beverage industry that will help improve efficiency and quality in food processing. This new equipment includes innovative machines that can package and seal food products more securely, as well as new types of sensors that can detect contamination. These advancements will help the food industry to produce safer and higher-quality products, and to do so more efficiently.

Beverage manufacturers are increasingly turning to industrial robots and automated systems to perform dangerous tasks, such as handling hot liquids and moving heavy objects. This trend is driven by the need for greater efficiency and safety in food and beverage production.

As the food business becomes increasingly competitive, quality control is more important than ever. Supply chain management and food companies are constantly looking for ways to improve quality and efficiency. Food and beverage manufacturers are always looking for new ways to improve quality control and make their products more consistent.

How Are Food Companies Making Automation Work

Automation is not coming to the food industry overnight. In order for this type of technology to be successful in an operation, it must be designed into the facility from the ground floor up.

In the past, many companies have tried to make use of automation by simply adding a few advanced machines to an existing line, which has resulted in minimal gains in productivity. The real benefit for manufacturers that are considering making the move towards food automation comes from installing robotic technology into their packaging processes.

In order for food manufacturers to make great strides in innovation, they must design their facilities from scratch or overhaul them completely by using robotic machinery.

According to the Association for Packaging and Processing Technologies, 94% of food packaging activities are already using robotics.

As food companies become more concerned about their bottom line, they are going to be looking for solutions to their challenges without resorting to labor-intensive workarounds, such as human labor. Many manufacturers have already made the decision to use robotic technology in various areas of their operation, and this trend will continue to grow.

How Prevalent is Food Automation in Processing and Packaging

According to BCC Research, the food processing and packaging market will be worth roughly $31.5 billion by 2020, demonstrating the business’s clear increasing trend.

Food automation represents a new and significant trend in the food industry. This type of technology provides manufacturers with a range of benefits, such as reduced costs and improved effiiciency, that are difficult to achieve with manual labor.

Already, many companies have begun using intelligent machines in their operations in order to improve quality while reducing waste.

Top 7 Robotic Applications in Food Packaging

Automation technology is playing an increasingly important role in today’s modern food plants and food businesses. By automating tasks and processes, businesses can improve efficiency and productivity while reducing costs. Automation systems can also help to improve safety and quality control.

1. Bag-Sealing:

Using robotic arms, manufacturers can open and close bags on a conveyor belt to apply pressure evenly. This helps to minimize air pockets that are sometimes present in the bags that are produced by more labor-intensive means.

2. Lead Time Reduction:

The automation of bag sealing reduces the time that it takes to produce bags and therefore can lead to an overall reduction in production costs. For example, a study conducted by the Institute for Research on Labor and Employment found that labor costs per 100 bags decreased 25% with robotic systems.

3. Waste Minimization:

Food packaging automation is also responsible for reducing packaging waste, as not all food products require their own packaging. In fact, in a company that adopts robotic automation, only 20% of the food products are packaged by hand.

4. Efficiency:

Robots can work much faster than humans do and therefore can increase the efficiency of a food packaging line as they perform their duties more efficiently. In a study conducted by the National Restaurant Association, robotic systems were found to be 33% more efficient than human bag sealers when it came to line speed.

5. Cost Savings:

Companies can save on labor costs by using robotic technology instead of human workers to perform certain manufacturing processes, such as bagging or labeling certain items.

6. Product Cooling Speed:

Food can be cooled down quickly if it is put into bags or boxes that are sealed by a robotic machine. The use of such machines can help to ensure that the food does not spoil during transport.

7. Dairy Processing:

Some companies have even begun to use robotic systems in dairy production, as they are able to pack each piece of cheese more accurately than human workers can and keep the cheese from spoiling until it is needed for consumption.

8 Advantages of Robotic Packaging

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There is a growing trend of using automated equipment in food production and packaging. While this can help to speed up the process and reduce costs, there is also a risk of contaminated food products. Food safety is a major concern for consumers and manufacturers alike, and it is important to ensure that food products are properly packaged and labeled.

Furthermore, according to a survey conducted by the Association for Packaging and Processing Technologies, 94% of food packaging operators are currently adopting robotics.

1. Cost Savings:

Companies can save on labor costs by using robotic technology instead of human workers to perform certain manufacturing processes, such as bagging or labeling certain items.

2. Product Cooling Speed:

Food can be cooled down quickly if it is put into bags or boxes that are sealed by a robotic machine. The use of such machines can help to ensure that the food does not spoil during transport.

3. Dairy Processing:

Some companies have even begun to use robotic systems in dairy production, as they are able to pack each piece of cheese more accurately than human workers can and keep the cheese from spoiling until it is needed for consumption.

4. Faster Inventory Turnover:

One of the biggest reasons that food manufacturers are turning to robotic systems is the ability to have a faster inventory turnover and end up with a larger number of products to sell.

5. Quality Improvements:

Food manufacturers can see an increase in the quality of their products due to robotic systems as well, especially in situations where it is difficult for workers to perfectly pack items using manual machines.

6. Increased Safety:

Robotic systems do not pose many safety hazards for humans that are working on the line, which means that manufacturers will not have to worry about their employees coming into contact with moving parts and being hurt on the job.

7. Increased Flexibility in Production:

Food manufacturers that use robotic systems have the ability to change the way their packaging facility is set up in order to respond to the needs of their customers, which can increase their efficiency.

8. Greater Visibility:

The use of robotic technology also gives food manufacturers better access to each line and a greater level of control over it, so they are not forced to wait until they see that the line has stopped or malfunctions before they can make adjustments.

8 Disadvantages of Robotic Packaging

Despite the many potential benefits of food packaging automation, some people may find that these systems can have a couple of disadvantages as well. Below, we’ll take a look at 8 disadvantages of robotic packaging:

1. Increased Demand:

There are some market segments where the demand for products is high and the production levels are low. In these situations, food manufacturers can experience greater challenges when trying to meet the demands of their customers without investing in new technology systems.

2. Learning Curve:

Becoming familiar with new technology can be difficult for both managers and employees, which makes it important to make sure that everyone is trained properly on how best to use it so that they can maximize the benefit they receive from it.

3. Limited Capabilities:

When it comes to food packaging automation systems, they are typically specifically designed for certain applications and cannot handle other tasks that are required by different manufacturers. For example, some systems do not work well with dairy products, although many companies have begun to use them for this purpose in recent years.

4. Larger Capital Costs:

Food manufacturers must rely on their existing capital to purchase the equipment they need to implement robotic packaging systems. That means that some companies may be able to buy the right system for their needs but not be able to afford all of the necessary components needed to incorporate robotic technology into their operations.

5. Lack of Flexibility:

Some food manufacturers may find that they are unable to respond to changing market conditions quickly when they rely on robotic systems, as these machines typically have limited ability to be programmed for other applications.

6. Longer Payback Period:

The cost of a robotic system can be high and it is often not possible for smaller companies to purchase everything that they need at one time when transitioning from labor-intensive packaging techniques, which means that it may take a little longer for these manufacturers to see a return on their investment.

7. Limited Access:

Certain robotic systems are only available from select suppliers and may not be available through a company that is using another brand of equipment for packaging purposes. Food manufacturers will therefore have to work with the same supplier for all of their packaging needs, which can increase the costs associated with running their operations.

8. Higher Cost:

Robotic systems are usually more expensive than manual alternatives, and this can make them challenging for smaller companies to implement, especially in situations where the demand is high and inventory turnover is low.

How Food Packaging Automation is Changing the Way We Eat

According to a January 2018 poll conducted by the Association of Labour Providers, 70% of food and beverage production enterprises were experiencing a labour shortage of low and unskilled labour.

Robotic systems are playing an increasingly important role in the food packaging industry. These systems can be used to help manufacturers save money and increase their efficiency by performing repetitive tasks at a much faster pace than human workers can.

This technology is already being used by many food producers and will likely continue to grow in popularity as more companies realize its potential benefits.

The impact that food packaging automation is having on the way we eat has already been significant, and it will only become more important as technology continues to advance in the future.

Future of Food Packaging Automation

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Food packaging automation is readily available in today’s marketplace and is used by many companies that are looking to save money on production costs and increase their efficiency. However, there may be even more opportunities for food manufacturers to take advantage of this technology in the future as the technology continues to advance.

For example, many robotic companies are working on ways to make their machines more affordable for manufacturers. Additionally, manufacturers are working on technologies that can improve the speed and versatility of the machines so that they may be able to respond better to shifting market demands over time.

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